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  1. Solid die (structural profile without a closed cavity, not the porthole die) Lathing → marking → Milling → Drilling → Grinding → Hardening → Tempering → Grinding of the surface → Fine milling of the guide channel → Wire cutting → EDM → Polishing → Clamping repairing → Acceptance → Test mold → Nitriding → Warehouse

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    Aluminum extrusion is a versatile manufacturing process that allows for the creation of precision profiles used in a wide range of applications. In this comprehensive guide, we will unravel the intricacies of the aluminum extrusion process, providing a step-by-step explanation from the raw material stage to the creation of these profiles.
    In the actual extrusion process, the aluminum billet (a cast "log" of extrusion feedstock) and extrusion tools are preheated. During extrusion, the billet is still solid, but has been softened in a furnace. The melting point of aluminum is approximately 1,220° Fahrenheit (660° Centigrade).
    There are two major kinds of processes used for aluminum extrusions – direct and indirect. The direct process involves holding the die head stationary and having the moving ram force metal through it. On the other hand, the billet stays stationary in the indirect extrusion process.
    For those new to the aluminum extrusion process, the example below is a fun way to show how the process works. The extrusion process is similar to this PlayDoh® press in that the malleable dough is forced through the press and flows through the opening fitted with a particular die shape.
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    WEBThis diagram shows the basic steps involved in extruding an aluminum profile. With the final product shape identified, the proper alloy selected, and the die prepared, the billet and extrusion tools are preheated to ready …

  8. Aluminum Extrusion Process Guide 2019: With Cost

    WEBNov 29, 2021 · Aluminum Extrusion Process Guide 2019: With Cost & Timing Examples. Click Here for the Full Article with Cost/Timing Examples. What is the Extrusion Process? Creating extrusions is a process where …

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